Additional engine qualification testing has postponed the maiden flight of the Falcon 1 rocket at least a month to late November or early December, Space Exploration Technologies (SpaceX) chief executive Elon Musk said Oct. 19.

SpaceX had been aiming for an Oct. 31 launch of the Falcon 1 from the companyโ€™s Kwajalein Atoll launch site, but has decided to spend an additional month doing qualification tests on a copy of the rocketโ€™s Merlin engine in Texas.

Although the Falcon 1 engine currently being prepared for first flight at SpaceXโ€™s private Kwajalein launch site has passed its acceptance testing, a separate Merlin engine failed while being put through its paces during qualification testing in September.

Musk said the Falcon 1 is otherwise on track to make its debut carrying the experimental FalconSat-2 built by the U.S. Air Force Academy.

โ€œThe launch site is finished and we are doing wet dress rehearsals on [the] island with the flight vehicle,โ€ Musk said in an e-mail. A wet dress rehearsal means the rocket is loaded with fuel and other consumables. โ€œWe decided to spend another month on Merlin engine qualification to be extra sure.โ€

SpaceX originally intended to conduct the first Falcon 1 launch from Californiaโ€™s Vandenberg Air Force Base. But rather than wait for the last Titan 4 rocket carrying a classified National Reconnaissance Office satellite to finally clear the neighboring launch pad, SpaceX decided this past summer to switch its launch order and debut from Kwajalein instead.

The Titan 4 lifted off successfully Oct. 19, but Musk said it still would be early 2006 before SpaceX finally launches the Falcon 1 being prepared at Vandenberg to deliver the Pentagonโ€™s experimental TacSat-1 to orbit.

โ€œLaunch 2 has to come after launch 1 and it looks like launch 1 from Kwaj [Kwajalein] is expected to be late November or early December,โ€ Musk said.

Musk founded SpaceX in June 2002 and has been funding Falcon 1 development with money he made selling the electronic payment service PayPal to on-line auction giant eBay.

SpaceX to date has sold six Falcon 1 launches and has signed up two customers for the Falcon 9, a proposed medium-lift rocket expected to be capable of delivering 9,500 kilograms of payload to low Earth orbit for an advertised price of $27 million to $35 million depending on the fairing size.

Comments: bberger@space.com